High Performance On Site Brine Electrolysis Rectifier 12V 2000A for Electro-Chlorination System

GAOHUI Premium Industrial High-Frequency IGBT Rectifier Power Supply.

Executive Summary
This rectifier is engineered to be the critical direct current engine for electro-chlorination systems. It converts standard AC mains into a precise, stable, heavy-duty DC output that activates the electrolytic cells. For any operator seeking a heavy-duty DC power supply price that matches industrial longevity, this unit delivers the brute amperage required for sustained sodium hypochlorite generation. Designed for continuous operation in water treatment facilities, it eliminates chemical transport risks by enabling safe, on-demand chlorine production.
Part 1 Key Features & Engineering Highlights
Reliability in chlorination rests on two pillars: unwavering current delivery and robust component protection. This power supply achieves both through meticulous design. It utilizes an IGBT-based switching topology, ensuring high electrical efficiency and minimal harmonic distortion. The 12V 2000A output is specifically tailored for low-voltage, high-current electrolytic loads, providing the necessary voltage to drive the reaction while maximizing current for high chlorine production rates. As a trusted IGBT rectifier manufacturer, we have refined the thermal management system; oversized heat sinks and forced-air cooling keep the internal components well below critical thresholds, even during a 24/7 production cycle. This eliminates the performance degradation common with inferior power sources.
Part 2 Technical Specifications

Rectifier Type Industrial High Frequency IGBT Switch Mode
AC Input 3 Phase, 380V / 415V / 480V ±10% (Selectable)
DC Output (Rated) 12V DC / 2000A DC
Output Voltage Range 0 – 12V (Continuous Adjustment)
Output Current Range 0 – 2000A (Continuous Adjustment)
Cooling Method Forced Air Cooling (Intelligent Fan Control)
Operating Mode Constant Current (CC) Priority for Electrolysis
Control Interface Touch Screen HMI with PLC Integration
Efficiency Greater than 90% at Full Load
Protection Class IP54 (Control Cabinet) / IP20 (Transformer Section)

Part 3 Advanced Built-in Protection Systems
An electrolysis cell failure can cascade if the power supply does not react instantly. This unit integrates comprehensive safeguards. A fast-acting IGBT circuit breaker protects against direct short circuits across the cell. Over-temperature sensors monitor the brine temperature; if the rectifier overheats, the system automatically reduces output or shuts down. We also include over-voltage and phase-loss protection, ensuring that unstable grid conditions never damage the high-value electrolyzer stack. This focus on operational safety is why we are a preferred industrial high frequency rectifier factory for water disinfection projects.
Part 4 Target Industrial Applications
This power source is purpose-built for large-scale water disinfection. It directly drives the electrolytic process in on-site brine electrolysis systems used by municipal wastewater treatment plants, poultry processing facilities, and cooling tower biocontrol units. By converting a brine solution into sodium hypochlorite, it provides a safer alternative to gas chlorine while eliminating the logistics of transporting bulk chemicals. The high current density supports high-capacity cells, making this an ideal rectifier for facilities needing a steady supply of active chlorine for water disinfection chlorine requirements.
Part 5 Customization and Tailored Engineering Services
We understand that standard specifications rarely fit perfectly. Our in-house engineering team provides full customization from 1V to 1000V and 1A to 100,000A. For your sodium hypochlorite application, we can integrate a Process Timer for automatic batch production cycles. For advanced coating processes or modulated cell cleaning, we offer Multi-Stage Profile Control and Automatic Reverse Polarity to manage calcium buildup. We can embed an Ampere-Minute Integrator for precise charge accounting and a Soft-Start feature to prevent cell shock. Our control modules include RS485 Modbus RTU, Ethernet IP, and 4-20mA analog interfaces for seamless integration with plant SCADA systems. We can also integrate Pulse Functions with adjustable frequency from 1Hz to 3000Hz for specialized electrochemical treatments. Contact us for a custom current voltage rectifier quote tailored to your exact process.

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