High-performance industrial electroplating rectifier engineered for precision hard chrome and decorative chrome applications. This 18V 2000A DC power supply delivers consistent ripple-free output essential for bright chromium deposits and even thickness distribution across complex part geometries. Designed as a direct upgrade to outdated SCR or thyristor-based systems, this IGBT-based unit operates at 92% efficiency with minimal thermal drift. A reliable industrial high frequency rectifier factory builds this system using modular power cabinets for simplified field maintenance and rapid scalability.
Part 1 Key Features & Engineering Highlights
Precision Output Control: Digital dual-meter display with current accuracy to 1A. Voltage and current are continuously adjustable from 0-100% of rated capacity via sealed potentiometer or external PLC signal.
IGBT High Frequency PWM Technology: 15kHz switching frequency eliminates voltage spikes common in three-phase SCR rectifiers. Linear DC waveform protects hard chrome bath chemistry and prevents burning on high-current-density edges.
Heavy-Duty Construction: Corrosion-resistant powder-coated steel enclosure with segregated AC/DC compartments. Epoxy-coated transformer and bus bars resist acidic chrome mist. For critical budget considerations, buyers can request a current heavy-duty DC power supply price based on load profile and ambient temperature rating.
Part 2 Technical Specifications Table
| Model | GC-18-2000 |
| Input Voltage | 3-Phase 380V AC ±10% 50/60Hz |
| Output Voltage Range | 0-18V DC continuously adjustable |
| Output Current Range | 0-2000A continuously adjustable |
| Ripple (RMS) | Less than 3% at full load |
| Efficiency | 92% or better |
| Control Method | IGBT PWM with digital signal processor |
| Display Type | Dual digital meters (Voltage & Current) |
| Cooling | Forced air with temperature-controlled fan |
| Protection Class | IP54 (electronics bay), IP20 (power module) |
| Enclosure Material | Heavy gauge steel with epoxy powder coat |
Part 3 Advanced Built-in Protection Systems
Overcurrent Protection: Instantaneous electronic trip at 110% rated current with auto-recovery after fault clearance. Overvoltage Protection: Redundant crowbar circuit prevents output overshoot during load disconnection. overtemperature Protection: Two stage thermal warning followed by controlled shutdown at 85°C heatsink temperature. Short Circuit Protection: Dedicated fast-blow semiconductor fuses on each IGBT module. Phase Loss Protection: System halts output if any input phase is missing to prevent single-phase operation damage. Request a detailed protection matrix from any IGBT rectifier manufacturer to compare our fail-safe response times against market averages.
Part 4 Target Industrial Applications
Designed for high-speed chrome plating cycles where high current density is essential. Direct application in bright chrome, hard chrome, decorative chrome, and automotive parts finishing. Excellent for plating rotating shafts, hydraulic cylinders, landing gear components, and decorative trim where thickness tolerance within 5% is required. Also suitable for nickel, copper, zinc, and gold plating when alternate voltage settings are configured. For specialized surface finishing requirements, a custom current voltage rectifier can be engineered to optimize for each specific electrolyte chemistry.
Part 5 Customization and Tailored Engineering Services
Our factory engineering team provides complete customization for unique production environments. Output ranges can be configured from 1V-1000V and 1A-100,000A depending on part surface area and deposition rate targets. Input options from 208V to 600V AC three-phase. Output is pure DC with optional pulse functions from 1-3000Hz adjustable in both frequency and duty cycle. Optional modules include process timer with end-of-cycle alarm, multi-stage profile control with up to 10 programmable segments, ampere-minute integrator for precise deposit thickness control, automatic reverse polarity for periodic current reversal needed in leveling applications, and soft-start ramp profiles that protect delicate part edges during immersion. Communication interfaces available include RS485 Modbus RTU, Ethernet TCP/IP for factory MES integration, analog 4-20mA remote setpoint. All custom systems include complete factory test documentation and one-year warranty on parts and labor.






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