Product Introduction
This electroplating experimental apparatus is designed for both research and quality control purposes. It not only analyzes interactions within plating solutions but also diagnoses solution failures. Additionally, it measures key plating-layer properties such as dispersion, leveling, and internal stress, providing comprehensive insights into the electroplating process. A standout feature is the Hastelloy tank, renowned for its reliability and simplicity of use. Its unique angled design, with the anode and cathode set non-parallel on a trapezoidal slope, allows for clear process observation. Furthermore, the apparatus includes integrated heating and bottom-air stirring systems that ensure stable, controllable conditions. This allows for rapid optimization of parameters like current density, temperature, and pH, ultimately achieving high-quality plating layers.Product Parameters
- Product Model: 10A18V
- Input Voltage: Single-phase 220V/1P
- Input Frequency: 50Hz/60Hz (customizable)
- Output Current: 0-20A adjustable
- Output Voltage: 0-18V adjustable
- Output Power: 360W
- Output Voltage Regulation Accuracy: ≤±0.1% (Metering range 10-100%)
- Output Current Regulation Accuracy: ≤±0.1% (Metering range 10-100%)
- Rated Current: 3A
- Operating Mode: Switchable between current regulation and voltage regulation
- Cooling Method: Air-cooled
- Display Accuracy: 0.01A and 0.01V
- Ripple Coefficient: ≤1%
- Timing Function: Ampere/Time Control, Time Reset
- Temperature Control: Heating Indicator, Fault Indicator
- Adjustment Buttons: Output Adjustment, Gas Flow Adjustment
- Accessories: Gas Hole, Test Clip
Key Features
- Fully Automated: Integrated with a PLC or industrial computer, this system automates the entire process from material loading, electroplating, washing, drying, to sample output. Consequently, there is no need for manual intervention.
- High-Precision Control: The system precisely regulates key parameters such as current density, voltage, temperature, pH value, and electroplating time. As a result, the process remains consistent and controlled, ensuring optimal experimental conditions throughout.
- Flexibility and Programmability: Multiple electroplating process formulas and programs can be stored and recalled, offering flexibility for various materials and plating types. Therefore, the system easily adapts to diverse experimental needs.
- Data Recording and Traceability: The system automatically records complete experimental data, including parameters, curves, and timestamps. This ensures comprehensive traceability, which is critical for meeting quality management standards.
- Modular Design: The modular layout of components like the tank, power supply, stirring, heating, and circulation filtration systems makes maintenance, cleaning, and functional expansion more efficient. Thus, users can easily scale and customize the system.
Significant Advantages
- Improved Reliability and Repeatability: By eliminating human error, this system ensures objective, accurate experimental data and highly reproducible results. In turn, this provides a solid foundation for scaling up production processes.
- Significantly Improved R&D Efficiency: With the ability to support 24/7 operation, the system enables high-throughput, multi-condition parallel experiments. As a result, the R&D cycle is significantly shortened, accelerating the development process.
- Safe and Convenient Operation: Equipped with safety protection features and self-diagnostic capabilities, the equipment isolates operators from hazardous chemicals, thereby reducing safety risks and minimizing labor intensity.
- Resource and Cost Savings: The system precisely controls the consumption of chemicals, water, and electricity. Consequently, it reduces waste and scrap rates, resulting in significant cost savings for experiments.
Honors and Qualifications
Since its inception, the company has embraced a market-oriented approach, with technological innovation at the core of its development. Through continuous advancements in research and technology, the company has earned numerous certifications, including software copyrights, software product certifications, patents, and CE certification. Moreover, the company has been recognized as a national high-tech enterprise, ranked among China’s top ten power supply brands, and designated as a technology-based SME. The company’s innovative, independently developed products have gained widespread market acceptance. As a result, these domestic solutions are gradually replacing imported alternatives, reflecting the company’s increasing competitiveness and technological self-reliance.
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